- Thin Film Thickness from 50um to 200um
- Real-time Spectral capture for Reflectance and/or Transmittance
- Includes large library of Materials Data
- Supports multilayer, freestanding, rough, & both thick & thin layers
- New materials easily added
- Supports Parameterized materials: Cauchy, Sellmeir, EMA, Harmonic oscillator, Tauc-Lorentz oscillator, Drude-Lorentz
- Thin Film Measurement Systems Overview
- TF Software
- MODBUS TCP Server Add-on
- Accessories for Film Thickness
Thin Film Characterization Systems for Non-Contact Measurement
We offer a complete line of film thickness measurement systems that can measure from 5 nm to 200 µm for analysis of single layer and/or multilayer films in less than a second. StellarNet thin film reflectometry systems consist of a compact USB spectrometer coupled to a reflectance probe and light source. The optical properties are obtained from reflection and thickness is measured by detecting the sinusoidal fringe pattern from the sample’s specular reflectance. Several thin film systems are available to suit your thin film and/or optical measurement requirements.
TF-VIS – (Thickness Range: 10nm-75um Wavelength Range: 400nm -1000 nm)
Majority of translucent or lightly absorbing films can be measured quickly and reliably: Oxides,Nitrides, Photoresists, Polymers, Semiconductors (Si, aSi, polySi), Hard coatings (SiC, DLC), Polymer coatings (Paralene, PMMA, Polyamides), thin metal films and many more.
Applications include LCD, FPD: ITO, Cell Gaps, Polyamides. Optical Coatings: dielectric filters, hardness coating, anti-reflection coating Semiconductor and dielectics: Oxides, Nitrides, OLED stack.
Hardware includes compact visible spectrometer, visible light source, reflectance probe, and reflectance probe holder
TF-UVVIS-SR – (Thickness Range: 1nm- 75um Wavelength Range: 200nm -1000nm)
Allows thinner film measurement down to 1nm with UV-VIS light. Hardware upgrades to UV-VIS spectrometer and UV-VIS source. Fiber optics must be enhanced with -SR (solarization resistance) in order to transmit and collect additional UV signal.
TF-UVVIS-NIR – (Thickness Range: 1nm- 300um Wavelength Range: 200nm -1700nm)
Adding a NIR spectrometer channels allows for thicker films to be measured. check out more model options in the table at the bottom of the page!
Thickness and optical constants (n and k) can be measured quickly and easily using powerful user-friendly software which make daily complex measurements quick and simple.
TF software includes a large library of materials data that enables measurement of the wide range of layer structures: multilayer, freestanding, rough, thick and thin layer structures are supported. New materials can be added easily by measuring corresponding sample or importing data from the text file.
The measurement process consists of two steps: data acquisition and data analysis. TF Systems defines all the process in a measurement recipe and makes it transparent to the user. At the same time the user has the ability to store measured data and analyze it later.
TF supports Parameterized materials e.g. Cauchy, Sellmeir, EMA (effective-medium approximation), Harmonic oscillator, Tauc-Lorentz oscillator, Drude-Lorentz and many more approximations. These approximations represent optical dispersion of materials in desired spectral range using few coefficients that can be adjusted. For example, oxides are frequently represented using Cauchy and glasses using Sellmeir approximation, amorphous materials (e.g. SiNx, aSi) can be represented using Tauc-Lorentz and phase-mixed materials (e.g. poly-Si) using EMA approximation.
Measurements are made using: reflectance/transmittance spectroscopy which measures the optical response of the layer structure. The user creates an optical model of the layer structure and uses data analysis to determine physical properties: the results are inferred from the best fit of measured and modeled data. TF software provides many options to easily analyze simple and most complex filmstacks, graded layers, periodic structures, very thick films, films on thin substrates, multi-sample measurements, etc. Simulation and error-estimator tools allow user better understand data and the expected precision.
During in-situ, in-line or other long running measurements conditions like surface roughness, ambient light, etc. may be changing. TF software supports roughness and scaling correction that allows factoring in these effects.
From most simple, routine measurements to multilayer, multi-sample analysis – our software is ready to help!
The Modbus server plug–in provides a communication interface over TCP IP. TFsoftware is deployed as a server and supports external program integration. This allows user to send a measurement request from any program and receive back the thickness results data.
TF-STD1 Thin Film standards for thickness measurement verification. Includes Si substrate for reference with 2 additional SiO2 substrates –
100nm and 1000nm thickness.
*System prices below include probe, stand and light source. TF-STD1 standards are additional cost.
Contact ThinFilm_Experts@StellarNet.us for a quote!
Thin Film Measurement – Sample Spectra
Results of the measurement of clear headlight with hardcoat. Hardcoat thickness- 15.2 μm; IPL (interface layer) thickness – 1.85 μm (First peak corresponds to hardcoat layer; second peak corresponds to the total thickness hardcoat+IPL)
Thin Film Applications
StellarNet systems can measure thickness of non-metallic semiconductor process films. Also, StellarNet Thin Film Measurement systems can be used to locate and identify the cause of failure in integrated circuits. Systems are also used during MEMS patterning processes to measure photoresist thickness and uniformity. These systems are also being used during silicon etching to measure etch rate and membrane thickness and uniformity. Thickness measurement of thick polysilicon films and SOI are also common applications.
Polymer films such as PET and polycarbonate require monitoring of film thickness during manufacturing. Please contact ThinFilm_Experts@StellarNet.us to discuss your application..
Optical coatings are used to enhance the reflectance and transmittance properties of a substrate material. StellarNet Thin-Film Measurement systems can be used to measure anti-reflection, increased reflection coatings, high-pass, low-pass, and band pass filters. StellarNet spectrometer systems also come with SpectraWiz Software for CIELAB colorimetry. See our colorimeter page.
Parylene and a variety of poly (p-xylylene) polymers are used extensively as moisture barriers and electrical insulators and their coating thicknesses can be measured via reflectance spectroscopy. Parylene applications included coatings for printed circuit boards and medical devices such as stents and pacemakers, permanently implanted in the body.
Most flat panel displays including LCD, OLED, and many other display technologies employ transparent conductive oxides (TCOs) to transport current and to each light emitting element of the display. StellarNet Thin-Film Measurement Systems can be used to measure thickness of Liquid Crystal layers such as polyamide, hardcoat, and air gap. And for OLED displays systems are able to measure layers such as emissive, injection, buffer, and the encapsulation layer.
Ophthalmic Lens Coatings
Vacuum deposition is a family of processes used to deposit layers atom-by-atom or molecule-by-molecule at sub-atmospheric pressure on a solid surface. The layers may be as thin as one atom to millimeters thick (freestanding structures). There may be multiple layers of different materials (e.g. optical coatings). A thickness of less than one micrometer is generally called a thin film while a thickness greater than one micrometer is called a coating. StellarNet Thin-Film measurement systems can be used to check deposition thickness of a wide range of materials. Please contact ThinFilm_Experts@StellarNet.us to discuss your application.
|TF-UVVIS||200-1100nm||<2.5nm||1nm-75um||UV + Visible/NIR||$13,915|
|TF-UVVIS-NIR||200-1700nm||<2nm, 5>1000||1nm-300um||UV + Visible/NIR||$26,900|
|Precision||0.1Å or 0.01% (greater of)||Standard deviation of 100 thickness reading of 100nm SiO2/Si calibration sample|
|Accuracy||0.2% or 10A (greater of)||Film stack dependent|
|Stability||0.2A or 0.02% (greater of)||2 sigma over 20 days (100 measurements daily) on 100nm/Si calibration sample|
|Spot size||3 mm standard, optional down to 3 µm|
|Sample size||from 1 mm|
|Computer OS||TFC Software designed for 32-bit OS||Upgrades available|
Technical Information Request
StellarNet, Inc. Tampa, Fl USA 10/15/2018 Array Detector Defects and Nonuniformities: All array detectors, both 1D and 2D, will inevitably suffer from defects and pixel-to-pixel nonuniformities due to the limitations of high-volume semiconductor manufacturing...read more